颗粒罐装流水线

[2021-05-08 16:15:18]
罐装饮片灌装线

颗粒物料瓶装线
Granule Bottle Filling Line

设备简介:
       1.适用于各种PE罐、铝合金罐 、纸罐等各种圆形规格以及特殊定制模具瓶型使用,针对流通性良好的中药饮片自动定量灌装生产。
       2.该套设备自动化程度高,整线联动运行,符合GMP标准要求。由操作人员将瓶放置理瓶机上,机器自动理瓶,物料自动提升、称重、入瓶、定位罐瓶、封盖、贴标签,生产日期打印等一系列生产环节均是自动化,无需人工参与。根据企业需求还可配套重量选别秤、干燥剂自动投包、瓶身除粉装置、人工操作工作区、喷码机、软盖自动封盖、成品收集工作台等辅助配套设备,进一步完善满足生产需要。

设备流程:
       人工把空瓶放在转盘理瓶机理瓶,人工把要包装的物料倒入到z型提升机的振料斗内,提升机把物料提升输送到多头组合称上称重,输送带先把空瓶输送到定位点定位等待,多头称灌装入瓶,灌装完后,输送到瓶身粉尘清除装置进行清洁,然后再输送至自动压盖机进行封盖,出来后自动压软塑料盖,输送到贴标机上贴标,最后人工装箱。

设备特征:
    1、整机设计美观大方,操作简单;触摸屏操作控制系统,电器元器件均采用国内外品牌,故障率低,维护成本投入小。
    2、智能化程度高:各单机均为中文对话控制面板。多项自检报警功能,全线联动性好,运行流畅。
    3、效率高:易操作、易调整、易清洁、 易维修,运行成本低,维护成本低。
    4、采用人机界面控制面板(触摸屏) 控制系统采用名牌PLC。

Equipment introductions:
    1.It is an automatic ration filling line which aims to pieces of Chinese medicine with good fluidity ,suitable for all kinds of round specifications and special mould customized bottle type,such as PE cans, aluminum alloy cans and paper cans.
    2.With a high degree of automation, the whole line runs in tandem, meeting the requirements of GMP standard .The operator put the bottles on the bottle unscrambler and the machine handles bottles automatically, all production sections work automatically including material lifting, weighing, bottling, positioning, sealing, labeling and production date printing.no need of manual work. According to the requirements of enterprise, we also provide assistant devices such as weight scale, automatic desiccant dropping, dust removal device, manually working area for operation, inkjet printer, automatic sealing for soft cover and stage for finished production collecting, which further improves and meets production needs.

Equipment process:
    Manually put the empty bottles on the swivel plate to handle the bottle and pour the packed material into the Z elevator hopper. The elevator lifts the material and conveys it to combination weigher. the empty bottles will be conveyed to locating point by conveyor belt and waits. the combination weighers finish filling then the filled bottles are conveyed to the dust removal device for cleaning. after cleaning, they are conveyed to automatic capping machine to seal, automatic pressing plastic cap labeling, and manually pack it



瓶子直径Bottle diameter(mm)35~100
瓶子高度Bottle height(mm)40~200
适合盖子直径Suitable lid diameter(mm)15~100
包装范围Filling range(g)50~500
包装精度Capacity(g)±0.3~1.5
包装速度(bottle/min)30~80瓶/分
电源Power supply3P 380v 50Hz
压缩空气Compressed air0.6立方米/min 0.6~0.8MPa